Liangchi Cooling Tower Filler for Cross Flow Cooling Tower

The cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water. 

Liangchi Cooling Tower Fills Specification

There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.

Material:

PVC, PP, CPVC

Thickness:

0.32 or customized (customized min order 3000 pieces)

Liangchi Cooling Tower Fills Customization options

Graphic customization (Min. order: 3,000 pieces)

When To Replace Liangchi Cooling Tower Filler for Cross Flow Cooling Tower

1. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Aging and Wear

• Surface Wear: Over time, the surface of the fill can wear out and age, reducing its performance and effectiveness.

• Service Life: Generally, cooling tower fill should be replaced every 5 to 8 years under normal use. If proper maintenance is not performed, fill may need to be replaced every 2 to 3 years.

2. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Contamination and Blockage

• Accumulation of Contaminants: During operation, cooling towers can accumulate various contaminants, such as sediment and sand, which can clog the fill, restricting water and air flow and affecting cooling efficiency.

• Water Quality Issues: If the cooling water has poor quality, the fill may accumulate a significant amount of mud and bacteria, reducing heat dissipation capabilities. In such cases, fill replacement is necessary.

3. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Loosening and Detachment

• Structural Damage: The internal structure of the fill may be affected by factors such as vibration, wind, and water impact, leading to loosening or detachment of the fill. This reduces the contact area between the fill and water/air, lowering cooling efficiency.

4. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Increased Resistance

• Increased Airflow Resistance: Fill wear, blockage, and detachment can all lead to increased airflow resistance within the cooling tower. This can cause increased energy consumption, higher fan load, and may even affect the normal operation of the entire cooling system.

5. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Reduced Cooling Efficiency

• Decreased Cooling Effectiveness: When the fill is severely damaged or aged, cooling efficiency can drop significantly, leading to equipment overloading and process anomalies.

• High Water Temperature: If the cooling water is not sufficiently cooled, it may lead to excessively high water temperatures, affecting other equipment in the cooling system, such as condensers and pumps.

6. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Maintenance and Inspection

• Regular Inspection: It is recommended to inspect the fill every 1 to 2 years to avoid sudden leaks due to aging.

• Cleaning and Maintenance: Regular cleaning of the fill can extend its service life. However, if the fill is severely damaged or scaled, it should be replaced promptly.

7. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Environmental and Operating Conditions

• Harsh Environments: If the cooling tower operates in high-temperature, high-humidity, or corrosive environments, the fill may wear out or become damaged more quickly. More frequent inspections and replacements may be necessary.

• Operating Conditions: The frequency of fill replacement also depends on the operating conditions of the cooling tower, such as water temperature, water quality, and load.

8. Liangchi Cooling Tower Filler for Cross Flow Cooling Tower Economic Considerations

• Reduced Product Yield: In some cases, even if product quality is not affected, a significant decrease in product yield may occur. In such instances, fill replacement should be considered to ensure economic efficiency, even if the fill appears undamaged.

  
  

Liangchi Cooling Tower Fills Features

The filler of the Liangchi crossflow cooling tower is a very important component. Its performance directly affects the cooling efficiency and service life of the cooling tower. Here are the characteristics of the Liangchi crossflow cooling tower filler:

Liangchi Cooling Tower Fills Material Characteristics

• Liangchi Cooling Tower Fills High-quality PVC material:

  The filler of the Liangchi crossflow cooling tower is usually made of modified polyvinyl chloride (PVC). This material has excellent corrosion resistance, acid and alkali resistance, and aging resistance. PVC has strong chemical stability and can be used for a long time in various chemical media without being easily eroded.

  
  

• Liangchi Cooling Tower Fills Good flame retardancy:

  The filler has a high oxygen index for flame retardancy, usually around 42.7, which can effectively reduce the risk of fire.

• Liangchi Cooling Tower Fills Wide temperature range:

  The filler has a wide operating temperature range, generally between -50°C and 75°C, and can work stably under different climatic conditions.

  
  

Liangchi Cooling Tower Fills Structural Design

• Liangchi Cooling Tower Fills Various waveforms:

  The filler of the Liangchi crossflow cooling tower has various waveforms, such as point wave, S wave, and chevron wave. These waveform designs can increase the contact area between water and air, thereby improving cooling efficiency. For example, the point wave filler is designed with convex points to prevent water from dripping directly and enhance the formation of water films.

• Liangchi Cooling Tower Fills Low ventilation resistance:

  The structural design of the filler focuses on reducing ventilation resistance, allowing air to pass through the filler layer more smoothly and thus reducing the energy consumption of the fan.

• Liangchi Cooling Tower Fills Easy assembly:

  The filler is assembled by glue bonding or suspension, which is easy to install, clean, and maintain. The suspension filler is glue-free, further simplifying the installation process.

  
  

Liangchi Cooling Tower Fills Thermal Performance

• Liangchi Cooling Tower Fills Large heat dissipation area:

  The waveform structure and surface design of the filler can significantly increase the heat dissipation area and improve cooling efficiency. For example, the semi-spherical convex and concave granules on the surface of the filler can increase the disturbance of water flow and further improve the cooling effect.

• Liangchi Cooling Tower Fills Stable thermal performance:

  The filler can maintain stable thermal performance under different operating conditions and can effectively reduce the temperature of the cooling water even under high load.

  
  

Liangchi Cooling Tower Fills Other Features

• Liangchi Cooling Tower Fills Long service life:

  Due to the corrosion resistance and aging resistance of the material, the service life of the Liangji crossflow cooling tower filler is long, generally over 10 years.

• Liangchi Cooling Tower Fills Energy-saving and environmentally friendly:

  The design of the filler not only improves cooling efficiency but also reduces the energy consumption of the fan, meeting the requirements of energy saving and environmental protection.

• Liangchi Cooling Tower Fills Low-noise operation:

  The design of the filler can reduce noise and vibration during the operation of the cooling tower, meeting environmental protection requirements.

  
  

Liangchi Cooling Tower Fills Application Fields

The filler of the Liangchi crossflow cooling tower is widely used in many industries, including but not limited to:

• Chemical industry:

  Used in gas absorption, distillation and other processes.

• Power industry:

  Used for cooling of power generation equipment.

• Steel industry:

  Used for cooling in steel metallurgical production.

• Civil and commercial air conditioning cooling systems:

  Used in air conditioning cooling systems.

• Environmental protection field:

  Used in waste gas treatment and water treatment.

Liangchi Cooling Tower Fills Size Measurement

Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.

Liangchi Cooling Tower Fills Application

The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation,  Tannery,  Electric furnace,  Freezing Series,  Air conditioning cooling system

Liangchi Cooling Tower Fills Shipment

Packing:

In bundle,wooden pallet or as your request.

Delivery time:

With in 10 days.

Our Services of Liangchi Cooling Tower Fills

-Pre-sale services

Based on the clients' requirements, we will offer product pictures, videos, quotation,information,

engineering drawings until you satisfied with it. Warmly welcome to visit our factory.

-Sale services

1 Providing production schedule photos to ensure you know every process.

2 Our experienced technician are available on the phone also internet, the clients can get instance

guidance by telephone,email, online service anytime, anywhere.

3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.

-After-sale services

Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients

to follow up the working condition of our machines, and offer support for maintenance.

Why choose us?

1. Highest quality

We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.

2. Most competitive price

We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.

3. Professional

We are specialized in producing and sells as development, methods and handling. We have 16 years experience.

4. Best service

Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.