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Marley Counter Flow Cooling Tower Fillers

  • ZR-N1-9

  • PT

  • 10 days

Availability:

Marley Counter Flow Cooling Tower Fillers Overview

Marley Counter Flow Cooling Tower Fillers are critical components designed to maximize water-air contact, significantly enhancing heat dissipation in counterflow cooling towers. Engineered for superior thermal performance, durability, and ease of maintenance, these fillers ensure reliable and efficient operation across various industrial applications. Regular inspection and timely replacement are essential to maintain optimal cooling efficiency.

Marley Counter Flow Cooling Tower Fillers Applications     Marley Counter Flow Cooling Tower Fillers Design

Marley Counter Flow Cooling Tower Fillers Specifications

Marley Counter Flow Cooling Tower Fillers are customizable to meet specific requirements, including dimensions, materials, and thicknesses, with options for flame-retardant or antibacterial properties. Contact us with your needs for a tailored solution and quotation.

Width (mm) Height (mm) Gap (mm) Angle
610/1220 1220/1830 19 90°

Material Options

PVC, PP, or CPVC for durability and corrosion resistance.

Thickness Options

Standard 0.33–0.35mm, customizable with a minimum order of 3,000 pieces.

Common Dimensions

1220mm×1854mm, 1220mm×2260mm, 1220mm×2472mm, with customizable lengths.

Customization Options for Marley Counter Flow Cooling Tower Fillers


  • Custom logo (Min. order: 3,000 pieces)

  • Custom packaging (Min. order: 3,000 pieces)

  • Graphic customization (Min. order: 3,000 pieces)

Key Features of Marley Counter Flow Cooling Tower Fillers


Structural and Design Features

  • Film-Type Design: Corrugated patterns increase water-air contact for enhanced heat transfer.

  • Low Resistance Design: Smooth surfaces reduce airflow resistance, lowering energy consumption.

  • Modular Structure: Facilitates flexible installation and quick replacement.

  • Suspension Installation: Glue-free setup simplifies maintenance and extends service life.

Material and Performance Features

  • High-Quality PVC: Offers corrosion, aging, and UV resistance.

  • Flame Retardancy: Oxygen index >33, with some models reaching 42.7 for safety.

  • Hydrophilic Performance: Low water absorption (<0.015%) ensures efficient film formation.

  • Temperature Range: Operates from -35°C to 75°C for diverse conditions.

Cooling Effectiveness and Thermal Characteristics

  • High-Efficiency Heat Exchange: Optimized design extends water retention time.

  • Uniform Water Distribution: Prevents localized overheating for consistent cooling.

  • Low Drift Rate: Below 0.001%, reducing water waste.

Installation and Maintenance Features

  • Convenient Installation: Flat, trimmable design simplifies setup.

  • Easy Maintenance: Smooth surfaces reduce dirt accumulation and simplify cleaning.

  • Long Service Life: Typically exceeds 5 years with proper maintenance.

When to Replace Marley Counter Flow Cooling Tower Fillers


Timely replacement ensures optimal cooling efficiency. Key indicators include:

Aging and Wear

  • Surface degradation reduces performance.

  • Replace every 5–8 years with maintenance, or 2–3 years without.

Contamination and Blockage

  • Sediment or bacterial buildup restricts airflow and cooling.

  • Replace if cleaning fails to restore performance.

Loosening and Detachment

  • Vibration or water impact causes structural issues, reducing efficiency.

Increased Resistance

  • Blockages increase fan energy consumption.

Reduced Cooling Efficiency

  • Damaged fill leads to high water temperatures and equipment strain.

Maintenance and Inspection

  • Inspect every 1–2 years to prevent leaks.

  • Replace if cleaning fails to restore performance.

Environmental and Operating Conditions

  • Harsh conditions accelerate wear, requiring more frequent replacements.

Economic Considerations

  • Replace to maintain yield and cost-efficiency.

Applications of Marley Counter Flow Cooling Tower Fillers


Used in industries including:

  • Industrial water cooling

  • Air compressors

  • Aluminum profile processing

  • Steam turbines

  • Power generation

  • Tanneries

  • Electric furnaces

  • Freezing systems

  • Air conditioning cooling systems

Size Measurement for Marley Counter Flow Cooling Tower Fillers


Accurate measurements ensure compatibility with your cooling tower. Refer to the diagram below for precise sizing.

Marley Counter Flow Cooling Tower Fillers Size Measurement Guide

Packaging and Shipping


Packaging

Packaged in bundles, on wooden pallets, or customized per request to ensure safe delivery.

Delivery Time

Shipped within 10 days.

Selling Units

Available as single items to accommodate specific project needs.

Marley Counter Flow Cooling Tower Fillers Shipment

Our Services for Marley Counter Flow Cooling Tower Fillers


Pre-Sale Services

We provide product images, videos, quotations, and engineering drawings tailored to your needs. Factory visits are welcome.

Sale Services

  • Production schedule updates with photos.

  • 24/7 support via phone, email, or online services.

  • On-site installation guidance and training available.

After-Sale Services

12-month warranty with ongoing support to ensure optimal performance.

About PT


With over 20 years of experience, PT is a trusted global supplier of cooling tower components. Our expertise ensures high-quality, reliable solutions for industries worldwide. Request a Quote to explore how we can meet your cooling needs.

Frequently Asked Questions (FAQ)


What is the function of Marley Counter Flow Cooling Tower Fillers?

They increase water-air contact to enhance heat dissipation in cooling towers.

What materials are used for the fillers?

PVC, PP, or CPVC, with optional flame-retardant or antibacterial properties.

Can the fillers be customized?

Yes, logos, packaging, and graphics can be customized with a minimum order of 3,000 pieces.

What is the lifespan of the fillers?

Typically over 5 years with proper maintenance.

What industries use these fillers?

Chemical, power, metallurgy, HVAC, and water treatment systems.

How do the fillers improve cooling efficiency?

Corrugated design and uniform water distribution enhance heat transfer and reduce drift.

What is the delivery time for the fillers?

Orders are delivered within 10 days.

Why Choose PT for Marley Counter Flow Cooling Tower Fillers?


  • Premium Quality: Made with imported raw materials for durability.

  • Competitive Pricing: Flexible pricing tailored to market demands.

  • Expertise: Over 20 years of experience in cooling tower solutions.

  • Superior Service: Comprehensive support with a 12-month warranty.

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