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Kingsun Cooling Tower Filler

  • ZR-DJ

  • PT

  • 10 days

Availability:

Kingsun Cooling Tower Filler Overview

Kingsun Cooling Tower Fillers are essential components designed to maximize water-air contact, enhancing heat dissipation in cooling towers. Engineered for high thermal performance, durability, and ease of maintenance, these fillers ensure reliable and efficient operation across various industrial cooling applications. Regular inspection and timely replacement are critical to maintaining optimal system performance.

Kingsun Cooling Tower Filler Design 1     Kingsun Cooling Tower Filler Design 2     Kingsun Cooling Tower Filler Structure     Kingsun Cooling Tower Filler Installation

Kingsun Cooling Tower Filler Specifications

Kingsun Cooling Tower Fillers are customizable to meet specific requirements, including dimensions, materials, and thicknesses, with options for flame-retardant or antibacterial properties. Contact us with your needs for a tailored solution and quotation.

Kingsun Cooling Tower Filler Design

Width (mm) Height (mm) A (mm) B (mm) C (mm) D (mm) E (mm) Gap (mm) Angle
760 E multiple 163.9 436 160.1 150 300 19 90°

Material Options

PVC, PP, or CPVC for durability and corrosion resistance.

Thickness Options

Standard 0.32mm, customizable with a minimum order of 3,000 pieces.

Packing Types

S-wave and inclined corrugated types, designed for specific conditions.

Packing Height

Typically around 1.5 meters, adjustable based on requirements.

Customization Options for Kingsun Cooling Tower Filler


  • Custom logo (Min. order: 3,000 pieces)

  • Custom packaging (Min. order: 3,000 pieces)

  • Graphic customization (Min. order: 3,000 pieces)

Kingsun Cooling Tower Filler Applications

Key Features of Kingsun Cooling Tower Filler


Structural and Design Features

  • Precise Positioning: 15mm spacing enhances water film formation and cooling efficiency.

  • Vertical Flow Distributors: Ensures even air-water distribution, reducing resistance.

  • Integrated Water Eliminator: Reduces drift loss to less than 0.001%.

Material and Performance Features

  • Temperature Resistance: Operates between 50°C and 68°C with excellent aging and UV resistance.

  • Corrosion Resistance: Resists acids, alkalis, and salts for use in harsh environments.

  • Lightweight Design: Reduces structural load and construction costs.

Heat Transfer and Resistance

  • High Heat Transfer: Large surface area and high porosity accelerate mass transfer.

  • Low Resistance: Optimized design minimizes air and water flow resistance.

Maintenance and Cleaning

  • Easy Maintenance: Smooth surfaces reduce dirt accumulation and simplify cleaning.

  • Regular Inspections: Annual cleaning and structural checks ensure reliability.

When to Replace Kingsun Cooling Tower Filler


Timely replacement is critical to maintain cooling efficiency. Key indicators include:

Aging and Wear

  • Surface degradation reduces performance.

  • Replace every 5–8 years with maintenance, or 2–3 years without.

Contamination and Blockage

  • Sediment or bacterial buildup restricts airflow and cooling.

  • Replace if cleaning fails to restore performance.

Loosening and Detachment

  • Vibration or water impact causes structural issues, reducing efficiency.

Increased Resistance

  • Blockages increase fan energy consumption.

Reduced Cooling Efficiency

  • Damaged fill leads to high water temperatures and equipment strain.

Maintenance and Inspection

  • Inspect every 1–2 years to prevent leaks.

  • Replace if cleaning fails to restore performance.

Environmental and Operating Conditions

  • Harsh conditions accelerate wear, requiring more frequent replacements.

Economic Considerations

  • Replace to maintain yield and cost-efficiency.

Applications of Kingsun Cooling Tower Filler


Used in industries including:

  • Industrial water cooling

  • Air compressors

  • Aluminum profile processing

  • Steam turbines

  • Power generation

  • Tanneries

  • Electric furnaces

  • Freezing systems

  • Air conditioning cooling systems

Installation and Usage Precautions


  • Suspended Installation: Inclined setup extends below the water surface for optimal contact.

  • Uniform Water Distribution: Use large-diameter, non-clogging nozzles for consistent performance.

  • Drift Rate Control: Integrated eliminators maintain drift below 0.001%.

Size Measurement for Kingsun Cooling Tower Filler


Accurate measurements ensure compatibility with your cooling tower. Refer to the diagram below for precise sizing.

Kingsun Cooling Tower Filler Size Measurement Guide

Packaging and Shipping


Packaging

Packaged in bundles, on wooden pallets, or customized per request to ensure safe delivery.

Delivery Time

Shipped within 10 days.

Selling Units

Available as single items to accommodate specific project needs.

Kingsun Cooling Tower Filler Shipment

Our Services for Kingsun Cooling Tower Filler


Pre-Sale Services

We provide product images, videos, quotations, and engineering drawings tailored to your needs. Factory visits are welcome.

Sale Services

  • Production schedule updates with photos.

  • 24/7 support via phone, email, or online services.

  • On-site installation guidance and training available.

After-Sale Services

12-month warranty with ongoing support to ensure optimal performance.

About PT


With over 20 years of experience, PT is a trusted global supplier of cooling tower components. Our expertise ensures high-quality, reliable solutions for industries worldwide. Request a Quote to explore how we can meet your cooling needs.

Frequently Asked Questions (FAQ)


What is the function of Kingsun Cooling Tower Filler?

It increases water-air contact to enhance heat dissipation in cooling towers.

What materials are used for the filler?

PVC, PP, or CPVC, with optional flame-retardant or antibacterial properties.

Can the filler be customized?

Yes, logos, packaging, and graphics can be customized with a minimum order of 3,000 pieces.

What is the lifespan of the filler?

Typically over 10 years under normal conditions with proper maintenance.

What industries use this filler?

Power, chemical, petroleum, metallurgy, textile, and food industries.

How does the filler improve cooling efficiency?

Optimizes air-water contact and reduces resistance for enhanced heat transfer.

What is the delivery time for the filler?

Orders are delivered within 10 days.

Why Choose PT for Kingsun Cooling Tower Filler?


  • Premium Quality: Made with imported raw materials for durability.

  • Competitive Pricing: Flexible pricing tailored to market demands.

  • Expertise: Over 20 years of experience in cooling tower solutions.

  • Superior Service: Comprehensive support with a 12-month warranty.

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