kingsun cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water.
Kingsun Cooling Tower Filler Specification
There are different requirements for filler, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.
W
| H | A
| B | C | D | E | Gap | Angle |
| 760 | E multiple | 163.9 | 436 | 160.1 | 150 | 300 | 19 | 90° |
Material:
PVC, PP, CPVC
Thickness:
0.32mm or customized (customized min order 3000 pieces)
Customization options
Customized logo (Min. order: 3,000 pieces)
Customized packaging (Min. order: 3,000 pieces)
Graphic customization (Min. order: 3,000 pieces)
Kingsun Cooling Tower Filler Features
Vacuum molding with flame-retardant PVC material can improve the thermal performance of the filler by an average of 7.3% and prolong its service life.
Convenient inspection, no disassembly, and convenient cleaning.
Self-extinguishing PVC material is free from decay and biological erosion, and its applicable temperature is below 50℃.
Select products available with Mechanical Assembly technology.
Kingsun cooling tower filler is an efficient heat exchange component widely used in industrial cooling systems. Its characteristics and advantages are mainly reflected in the following aspects:
I. Kingsun Cooling Tower Filler Structural and Design Features
-
Kingsun Cooling Tower Filler Precise Positioning and Equal Spacing
Kingsun cooling tower filler adopts precise positioning and equal spacing, with a spacing of 15 mm. This design allows water to form a large-area flowing film perpendicular to the surface of the filler, increasing the contact area between air and water, and thus improving cooling efficiency. -
Kingsun Cooling Tower Filler Built-in Vertical Flow Distributors
The kingsun cooling tower filler is equipped with built-in vertical flow distributors, which enable the air-water ratio within the filler to be distributed evenly and rationally. This design not only enhances cooling performance but also optimizes air distribution, reducing local resistance. -
Kingsun Cooling Tower Filler Integrated Efficient Water Eliminator
The efficient water eliminator is integrated with the filler through molding, effectively removing water droplets from the humid air and returning them to the tower, significantly reducing water drift loss. The water drift rate is less than 0.001%, which greatly improves the water-saving performance of the cooling tower.
II. Kingsun Cooling Tower Filler Material and Performance Features
-
Kingsun Cooling Tower Filler Temperature and Aging Resistance
The operating temperature range of Jinri cooling tower filler is 50℃ to 68℃. It has excellent aging resistance and UV resistance, ensuring a long service life. These characteristics enable the packing to operate stably over the long term under various climatic conditions. -
Kingsun Cooling Tower Filler Corrosion Resistance
The kingsun cooling tower filler is made of high-quality PVC or modified PVC materials, which can resist the erosion of acids, alkalis, and salts. This corrosion-resistant property allows the packing to maintain good working conditions in harsh environments such as chemical and power industries. -
Kingsun Cooling Tower Filler Lightweight Design
The kingsun cooling tower filler material is lightweight, with a low specific gravity, reducing the overall weight of the cooling tower. This design not only reduces the load on the cooling tower's support structure but also lowers construction costs.
III. Kingsun Cooling Tower Filler Heat Transfer and Resistance Characteristics
-
Kingsun Cooling Tower Filler High Heat Transfer Performance
The kingsun cooling tower filler has a large surface area and high porosity, providing more contact area and accelerating the mass transfer rate between air and water, thereby improving cooling performance. This high-efficiency heat transfer capability enables the cooling tower to quickly remove heat from the cooling medium. -
Kingsun Cooling Tower Filler Low Resistance Characteristics
The shape and structure of the kingsun cooling tower filler are designed to minimize air and water flow resistance. Compared with traditional cooling tower filler, kingsun cooling tower filler has a significant advantage in reducing system resistance, thereby reducing system energy consumption.
IV. Kingsun Cooling Tower Filler Maintenance and Cleaning Features
-
Kingsun Cooling Tower Filler Easy Cleaning and Maintenance
The suiface of kingsun cooling tower filler is smooth and flat, making it less likely to adhere to dirt and easy to clean and maintain. This design reduces the risk of clogging and scaling in the cooling tower, ensuring good working conditions. -
Kingsun Cooling Tower Filler Regular Maintenance Recommendations
The kingsun cooling tower filler should be cleaned at least once a year. During cleaning, the integrity of the filler should be ensured to avoid damage caused by the cleaning process. Additionally, the support structure of the kingsun filler should be regularly inspected to ensure its stability and reliability.
V.Kingsun Cooling Tower Filler Application Scenarios
Kingsun cooling tower filler is widely used in various industries such as power, chemical, petroleum, metallurgy, textile, and food. Its excellent performance enables it to meet the cooling requirements of different industrial environments, improving the cooling efficiency and safety of process equipment.
VI. Kingsun Cooling Tower Filler Technical Parameters
-
Packing Type
Common filler types include S-wave and inclined corrugated types. -
Packing Material
Mainly made of polyvinyl chloride (PVC) or polypropylene (PP). -
Packing Height
The packing height is usually designed according to specific working conditions, generally around 1.5 meters. -
Service Life
Under normal operating conditions, the design life of the filler is more than 10 years.
VII. Kingsun Cooling Tower Filler Installation and Usage Precautions
-
Kingsun Cooling Tower Filler Installation Method
The kingsun cooling tower filler is installed in a suspended and inclined manner and must extend below the water surface of the sump. This installation method ensures full contact between the filler and the cooling water, improving cooling performance. -
Kingsun Cooling Tower Filler Uniform Water Distribution
Cooling water should be evenly distributed on the top of the filler, using a combination of gravity sump and spray nozzles for water distribution. The nozzles should be selected with a large diameter and be less prone to clogging to ensure long-term stable operation. -
Kingsun Cooling Tower Filler Drift Rate Control
The water collection system should have high collection efficiency and low air resistance, with a drift rate of less than 0.001%.
In summary, kingsun cooling tower filler, with its excellent structural design, material performance, heat transfer characteristics, and maintenance convenience, has been widely applied in the industrial cooling field. Its high-efficiency and energy-saving features make it an ideal choice for modern industrial cooling systems.
Kingsun Cooling Tower Filler Size Measurement
Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.
Kingsun Cooling Tower Filler Application
The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation, Tannery, Electric furnace, Freezing Series, Air conditioning cooling system
Kingsun Cooling Tower Filler Shippment
Packing:
In bundle,wooden pallet or as your request.
Delivery time:
With in 10 days.
Selling units:
Single item.
Our Services of Kingsun Cooling Tower Filler
-Pre-sale services
Based on the clients' requirements, we will offer product pictures, videos, quotation,information,
engineering drawings until you satisfied with it. Warmly welcome to visit our factory.
-Sale services
1 Providing production schedule photos to ensure you know every process.
2 Our experienced technician are available on the phone also internet, the clients can get instance
guidance by telephone,email, online service anytime, anywhere.
3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.
-After-sale services
Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients
to follow up the working condition of our machines, and offer support for maintenance.
Why choose us?
1. Highest quality
We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.
2. Most competitive price
We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.
3. Professional
We are specialized in producing and sells as development, methods and handling. We have 16 years experience.
4. Best service
Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.
