The cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water. Cooling tower fill is a crucial component in cooling tower systems, directly impacting cooling efficiency and overall system performance. Regular inspection and maintenance of cooling tower fill are essential for ensuring the efficient operation of cooling systems. When fill shows signs of aging, wear, contamination, blockage, loosening, detachment, or reduced cooling efficiency, it should be replaced promptly to maintain stable system operation and efficient cooling.
PVC Round Cooling Tower Filler Specification
There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.
PVC Round Cooling Tower Filler Size Parameter
Size
| Parameter |
| Height | 200mm/250mm/300mm |
| Color | White , Green, Black, Blue |
| Thickness | From 0.28mm to 0.38mm |
| Space | 19mm |
| Application | Round cooling tower |
| Supply ability | 100000 pieces |
| Video outgoing-inspection | Provided |
| Machinery test report | Provided |
| Port | Ningbo, Yiwu, Shanghai |
Material
| PVC |
PVC Round Cooling Tower Filler Customization options
Customized logo (Min. order: 1,000 pieces)
Customized packaging (Min. order: 1,000 pieces)
Graphic customization (Min. order: 1,000 pieces)
PVC Round Cooling Tower Filler Features
Vacuum molding with flame-retardant PVC material can improve the thermal performance of the filler by an average of 7.3% and prolong its service life.
Convenient inspection, no disassembly, and convenient cleaning.
Self-extinguishing PVC material is free from decay and biological erosion, and its applicable temperature is below 50℃.
Select products available with Mechanical Assembly technology.
When To Replace BAC Cooling Tower Fill Media
Cooling tower fill is a crucial component in cooling tower systems, directly impacting cooling efficiency and overall system performance. Here are common situations and criteria for determining when to replace cooling tower fill:
1. BAC Cooling Tower Fill Media Aging and Wear
Surface Wear: Over time, the surface of the fill can wear out and age, reducing its performance and effectiveness.
Service Life: Generally, cooling tower fill should be replaced every 5 to 8 years under normal use. If proper maintenance is not performed, fill may need to be replaced every 2 to 3 years.
2. BAC Cooling Tower Fill Media Contamination and Blockage
Accumulation of Contaminants: During operation, cooling towers can accumulate various contaminants, such as sediment and sand, which can clog the fill, restricting water and air flow and affecting cooling efficiency.
Water Quality Issues: If the cooling water has poor quality, the fill may accumulate a significant amount of mud and bacteria, reducing heat dissipation capabilities. In such cases, fill replacement is necessary.
3. BAC Cooling Tower Fill Media Loosening and Detachment
Structural Damage: The internal structure of the fill may be affected by factors such as vibration, wind, and water impact, leading to loosening or detachment of the fill. This reduces the contact area between the fill and water/air, lowering cooling efficiency.
4. BAC Cooling Tower Fill Media Increased Resistance
Increased Airflow Resistance: Fill wear, blockage, and detachment can all lead to increased airflow resistance within the cooling tower. This can cause increased energy consumption, higher fan load, and may even affect the normal operation of the entire cooling system.
5. BAC Cooling Tower Fill Media Reduced Cooling Efficiency
Decreased Cooling Effectiveness: When the fill is severely damaged or aged, cooling efficiency can drop significantly, leading to equipment overloading and process anomalies.
High Water Temperature: If the cooling water is not sufficiently cooled, it may lead to excessively high water temperatures, affecting other equipment in the cooling system, such as condensers and pumps.
6. BAC Cooling Tower Fill Media Maintenance and Inspection
Regular Inspection: It is recommended to inspect the fill every 1 to 2 years to avoid sudden leaks due to aging.
Cleaning and Maintenance: Regular cleaning of the fill can extend its service life. However, if the fill is severely damaged or scaled, it should be replaced promptly.
7. BAC Cooling Tower Fill Media Environmental and Operating Conditions
Harsh Environments: If the cooling tower operates in high-temperature, high-humidity, or corrosive environments, the fill may wear out or become damaged more quickly. More frequent inspections and replacements may be necessary.
Operating Conditions: The frequency of fill replacement also depends on the operating conditions of the cooling tower, such as water temperature, water quality, and load.
8. BAC Cooling Tower Fill Media Economic Considerations
Reduced Product Yield: In some cases, even if product quality is not affected, a significant decrease in product yield may occur. In such instances, fill replacement should be considered to ensure economic efficiency, even if the fill appears undamaged.
PVC Round Cooling Tower Filler Size Measurement
Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.
PVC Round Cooling Tower Filler Application
The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation, Tannery, Electric furnace, Freezing Series, Air conditioning cooling system
Advantages of PVC Round Cooling Tower Filler
1. PVC Round Cooling Tower Filler Is High Heat Transfer Efficiency
PVC fillers have many small holes and protrusions on their surfaces, which significantly increase the contact area between water and air, thereby enhancing heat transfer efficiency. Their wavy or honeycomb structure further optimizes the flow of water and air, improving cooling performance.
2. PVC Round Cooling Tower Filler Is Low Operating Resistance
The smooth surface of PVC fillers results in a low friction coefficient. This allows air and water to pass through with minimal resistance, effectively reducing the operating resistance of the cooling tower and lowering energy consumption.
3. PVC Round Cooling Tower Filler Is Strong Corrosion Resistance
PVC material is highly chemically stable and can resist corrosion from most chemical substances. Even when exposed to water containing corrosive materials, PVC fillers can maintain stability and extend their service life.
4. PVC Round Cooling Tower Filler Anti-Pollution Capability
PVC fillers are less likely to accumulate pollutants on their surfaces, offering strong resistance to rust and scale buildup. This reduces maintenance costs and ensures the fillers remain effective over time.
5. PVC Round Cooling Tower Filler Is Long Service Life
PVC fillers are durable and resistant to aging, providing a long service life of up to 10 to 15 years.
6. PVC Round Cooling Tower Is High Hydrophilicity
PVC fillers have good hydrophilic properties, allowing water to easily form a thin film on their surfaces. This reduces water splashing and ensures thorough contact between water and air, further enhancing cooling efficiency.
7. PVC Round Cooling Tower Filler Is Easy Installation and Maintenance
PVC fillers are lightweight, making them easy to install. They are also easy to clean, requiring only a simple rinse with water to maintain cleanliness.
8. PVC Round Cooling Tower Filler Is Strong Adaptability
PVC fillers are suitable for a wide range of industrial cooling towers, including those used in circulating water cooling, refrigeration, air conditioning, chemical processing, and power generation. They can meet various cooling requirements.
9. PVC Round Cooling Tower Filler Is Good Flame Retardancy
PVC fillers are often treated with flame retardants, providing good flame retardancy. They can extinguish quickly once removed from the flame source, enhancing safety. In summary, PVC circular cooling tower fillers are widely used in cooling towers due to their high heat transfer efficiency, low resistance, corrosion resistance, and easy maintenance. They can significantly improve cooling performance and reduce operating costs.
PVC Round Cooling Tower Filler Shipment
Packing:
In bundle,wooden pallet or as your request.
Delivery time:
With in 10 days.
Our Services
-Pre-sale services
Based on the clients' requirements, we will offer product pictures, videos, quotation,information,
engineering drawings until you satisfied with it. Warmly welcome to visit our factory.
-Sale services
1 Providing production schedule photos to ensure you know every process.
2 Our experienced technician are available on the phone also internet, the clients can get instance
guidance by telephone,email, online service anytime, anywhere.
3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.
-After-sale services
Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients
to follow up the working condition of our machines, and offer support for maintenance.
Why choose us?
1. Highest quality
We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.
2. Most competitive price
We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.
3. Professional
We are specialized in producing and sells as development, methods and handling. We have 16 years experience.
4. Best service
Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.
