Marley Cooling Tower Fill for Cross Flow Cooling Tower - PT

The cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water. 

Marley Cooling Tower Fill Specification

There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.

Material:

PVC, PP, CPVC

Thickness:

0.32 or customized (customized min order 3000 pieces)

Marley Cooling Tower Fill Customization options

Graphic customization (Min. order: 3,000 pieces)

When To Replace Marley Cooling Tower Fill for Cross Flow Cooling Tower

1. Marley Cooling Tower Fill for Cross Flow Cooling Tower Aging and Wear

• Surface Wear: Over time, the surface of the fill can wear out and age, reducing its performance and effectiveness.

• Service Life: Generally, cooling tower fill should be replaced every 5 to 8 years under normal use. If proper maintenance is not performed, fill may need to be replaced every 2 to 3 years.

2. Marley Cooling Tower Fill for Cross Flow Cooling Tower Contamination and Blockage

• Accumulation of Contaminants: During operation, cooling towers can accumulate various contaminants, such as sediment and sand, which can clog the fill, restricting water and air flow and affecting cooling efficiency.

• Water Quality Issues: If the cooling water has poor quality, the fill may accumulate a significant amount of mud and bacteria, reducing heat dissipation capabilities. In such cases, fill replacement is necessary.

3. Marley Cooling Tower Fill for Cross Flow Cooling Tower Loosening and Detachment

• Structural Damage: The internal structure of the fill may be affected by factors such as vibration, wind, and water impact, leading to loosening or detachment of the fill. This reduces the contact area between the fill and water/air, lowering cooling efficiency.

4. Marley Cooling Tower Fill for Cross Flow Cooling Tower Increased Resistance

• Increased Airflow Resistance: Fill wear, blockage, and detachment can all lead to increased airflow resistance within the cooling tower. This can cause increased energy consumption, higher fan load, and may even affect the normal operation of the entire cooling system.

5. Marley Cooling Tower Fill for Cross Flow Cooling Tower Reduced Cooling Efficiency

• Decreased Cooling Effectiveness: When the fill is severely damaged or aged, cooling efficiency can drop significantly, leading to equipment overloading and process anomalies.

• High Water Temperature: If the cooling water is not sufficiently cooled, it may lead to excessively high water temperatures, affecting other equipment in the cooling system, such as condensers and pumps.

6. Marley Cooling Tower Fill for Cross Flow Cooling Tower Maintenance and Inspection

• Regular Inspection: It is recommended to inspect the fill every 1 to 2 years to avoid sudden leaks due to aging.

• Cleaning and Maintenance: Regular cleaning of the fill can extend its service life. However, if the fill is severely damaged or scaled, it should be replaced promptly.

7. Marley Cooling Tower Fill for Cross Flow Cooling Tower Environmental and Operating Conditions

• Harsh Environments: If the cooling tower operates in high-temperature, high-humidity, or corrosive environments, the fill may wear out or become damaged more quickly. More frequent inspections and replacements may be necessary.

• Operating Conditions: The frequency of fill replacement also depends on the operating conditions of the cooling tower, such as water temperature, water quality, and load.

8. Marley Cooling Tower Fill for Cross Flow Cooling Tower Economic Considerations

• Reduced Product Yield: In some cases, even if product quality is not affected, a significant decrease in product yield may occur. In such instances, fill replacement should be considered to ensure economic efficiency, even if the fill appears undamaged.

  
  

Marley Cooling Tower Fill Features

Features of Marley Cooling Tower  Fill

Marley packing is a key component in cooling tower systems, renowned for its exceptional performance and durability. Below are the main advantages of Marley packing, which make it an ideal choice in industrial cooling applications:

1. Marley Cooling Tower Fill High-Efficiency Cooling Performance

• Film-Type Design: Marley packing features a film-type design that significantly increases the contact area between water and air by dispersing water into thin films, thereby enhancing cooling efficiency.
• Optimized Corrugated Structure: The corrugated patterns on the packing surface further increase the contact area for water, allowing it to form uniform films on the packing surface and reducing water splashing.
• Multi-Layer Placement: The packing is typically placed in multiple layers, with hot water redistribution occurring between each layer, further improving cooling effectiveness.

2. Marly Cooling Tower Fill Low Drift Rate

• Integrated Water Eliminators: Marley packing is equipped with highly efficient water eliminators that effectively reduce water drift loss. The drift rate can be as low as 0.001% of the design flow rate, significantly reducing the waste of cooling water.
• Water Eliminator Design: The water eliminators at the end of the packing are designed with an impact separation method, effectively controlling water drift loss to within one in a hundred thousand.

3. Marley Cooling Tower Fill Low Resistance Design

• Smooth Surface: The smooth surface of the packing allows gases and liquids to flow through easily, reducing air flow resistance.
• Optimized Air Distribution: The packing's inlet surface features a honeycomb flow distributor, which provides excellent air distribution, enhancing the heat exchange intensity between water and air.

4. Marley Cooling Tower Fill Corrosion Resistance and Flame Retardancy

• High-Quality PVC Material: Marley packing is made from high-quality PVC material, which offers excellent corrosion resistance, protecting against the erosion of oxidants and chemicals in the water.
• Flame Retardancy: The packing has good flame-retardant properties, with an oxygen index greater than 31, and some products even reaching 42.7, ensuring safe usage.

5. Marley Cooling Tower Fill Long Service Life and Low Maintenance

• Durable Material: The PVC material used in Marley packing has high wear resistance and aging resistance, resulting in a long service life that can save on maintenance and replacement costs.
• Self-Cleaning Design: The packing's structure makes it less prone to fouling, and it is easy to clean even after long-term operation.

6. Marley Cooling Tower Fill Ease of Installation and Maintenance

• Modular Design: The packing is designed in a modular manner, facilitating installation and maintenance. The modular structure allows the packing to be flexibly combined according to the size and shape of the cooling tower.
• Suspension Installation: The packing is installed in a suspended manner without the need for adhesive bonding, making it easy to clean and maintain.
• On-Site Cutting: For irregular blocks around the tower walls, the packing can be cut and installed according to the actual dimensions on site.

7. Marley Cooling Tower Fill Strong Environmental Adaptability

• High and Low-Temperature Resistance: The packing has a temperature range of 50°C to 68°C, ensuring stable performance under various climatic conditions.
• Anti-Icing Performance: Even in extremely cold weather, the packing maintains good performance and is almost ice-free.

8. Marley Cooling Tower Fill Energy Efficiency and Cost-Effectiveness

• Low Energy Consumption: The high cooling efficiency of Marley packing means that smaller fan power can be used to meet the same cooling requirements, thereby reducing energy consumption.
• Low Maintenance Costs: Due to the packing's durability and low maintenance requirements, long-term operating costs are reduced.

9. Marley Cooling Tower Fill Wide Range of Applications

• Industrial Cooling: Marley packing is widely used in industries such as chemical, power, and metallurgy, meeting the cooling requirements of various industrial environments.
• Air Conditioning Systems: In air conditioning systems, Marley packing effectively reduces the temperature of cooling water, improving the efficiency of air conditioning systems.
• Water Treatment Systems: Marley packing can also be used in the water treatment process of cooling systems, serving to filter and purify water quality.

10. Marley Cooling Tower Fill Customization and Flexibility

• Multiple Sizes and Specifications: Marley packing is available in a variety of sizes and specifications to meet the needs of different cooling towers.
• Customizable Design: The packing can be customized according to specific application requirements to achieve optimal cooling performance.

Marley Cooling Tower Fill Size Measurement

Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.

Marley Cooling Tower Fill Application

The application range of Marley Cooling Tower Filler is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation,  Tannery,  Electric furnace,  Freezing Series,  Air conditioning cooling system

Marley Cooling Tower Shipment

Packing:

In bundle,wooden pallet or as your request.

Delivery time:

With in 10 days.

Our Services of Marley Cooling Tower Fill

-Pre-sale services

Based on the clients' requirements, we will offer product pictures, videos, quotation,information,

engineering drawings until you satisfied with it. Warmly welcome to visit our factory.

-Sale services

1 Providing production schedule photos to ensure you know every process.

2 Our experienced technician are available on the phone also internet, the clients can get instance

guidance by telephone,email, online service anytime, anywhere.

3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.

-After-sale services

Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients

to follow up the working condition of our machines, and offer support for maintenance.

Why choose us?

1. Highest quality

We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.

2. Most competitive price

We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.

3. Professional

We are specialized in producing and sells as development, methods and handling. We have 16 years experience.

4. Best service

Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.