PP Round Fill For Cooling Tower Specification

PP Round Fill For Cooling Tower 

• High-temp resistant type material

• Working Temperature: Max. 90 °C

  
  

PP Round Fill For Cooling Tower Size Parameter

PP Round Fill For Cooling Tower Customization options

Cooling tower PP round packing is an important component in cooling towers. It is made of polypropylene (PP), a thermoplastic resin with excellent heat resistance and chemical stability. The PP round packing is usually in the form of a honeycomb structure, which can increase the contact area between water and air. It has several advantages, such as high heat dissipation efficiency, low air resistance, good water and air distribution performance, and the ability to cut bubbles. These features enable it to effectively enhance the heat exchange process in cooling towers, thereby improving the cooling effect.

There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation.

PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.

When To Replace PP Round Fill For Cooling Tower

1.PP Round Fill For Cooling Tower Aging and Wear

• Surface Wear: Over time, the surface of the fill can wear out and age, reducing its performance and effectiveness.

• Service Life: Generally, cooling tower fill should be replaced every 5 to 8 years under normal use. If proper maintenance is not performed, fill may need to be replaced every 2 to 3 years.

2. PP Round Fill For Cooling Tower Contamination and Blockage

• Accumulation of Contaminants: During operation, cooling towers can accumulate various contaminants, such as sediment and sand, which can clog the fill, restricting water and air flow and affecting cooling efficiency.

• Water Quality Issues: If the cooling water has poor quality, the fill may accumulate a significant amount of mud and bacteria, reducing heat dissipation capabilities. In such cases, fill replacement is necessary.

3. PP Round Fill For Cooling Tower Loosening and Detachment

• Structural Damage: The internal structure of the fill may be affected by factors such as vibration, wind, and water impact, leading to loosening or detachment of the fill. This reduces the contact area between the fill and water/air, lowering cooling efficiency.

4. PP Round Fill For Cooling Tower Increased Resistance

• Increased Airflow Resistance: Fill wear, blockage, and detachment can all lead to increased airflow resistance within the cooling tower. This can cause increased energy consumption, higher fan load, and may even affect the normal operation of the entire cooling system.

5. PP Round Fill For Cooling Tower Reduced Cooling Efficiency

• Decreased Cooling Effectiveness: When the fill is severely damaged or aged, cooling efficiency can drop significantly, leading to equipment overloading and process anomalies.

• High Water Temperature: If the cooling water is not sufficiently cooled, it may lead to excessively high water temperatures, affecting other equipment in the cooling system, such as condensers and pumps.

6. PP Round Fill For Cooling Tower Maintenance and Inspection

• Regular Inspection: It is recommended to inspect the fill every 1 to 2 years to avoid sudden leaks due to aging.

• Cleaning and Maintenance: Regular cleaning of the fill can extend its service life. However, if the fill is severely damaged or scaled, it should be replaced promptly.

7.PP Round Fill For Cooling Tower Environmental and Operating Conditions

• Harsh Environments: If the cooling tower operates in high-temperature, high-humidity, or corrosive environments, the fill may wear out or become damaged more quickly. More frequent inspections and replacements may be necessary.

• Operating Conditions: The frequency of fill replacement also depends on the operating conditions of the cooling tower, such as water temperature, water quality, and load.

8. PP Round Fill For Cooling Tower Economic Considerations

• Reduced Product Yield: In some cases, even if product quality is not affected, a significant decrease in product yield may occur. In such instances, fill replacement should be considered to ensure economic efficiency, even if the fill appears undamaged.

  
  

PP Round Fill For Cooling Tower High-temperature resistance

PP material has good high-temperature resistance and can withstand relatively high temperatures. The temperature range for domestic PP packing is generally 0–80℃, while that for imported PP packing can reach 0–100℃. In contrast, PVC packing has a temperature range of 0–60℃. Under high-temperature conditions, PP packing performs more stably.

PP Round Fill For Cooling Tower Chemical corrosion resistance

PP material has excellent resistance to chemical corrosion and can withstand a variety of acids and alkalis. In chemical industries and high-temperature circulating water systems where high corrosion resistance is required, PP packing performs very well. In comparison, although PVC packing also has certain corrosion resistance, PP packing is superior in extremely acidic or alkaline environments.

PP Round Fill For Cooling Tower Mechanical properties

PP packing has a low density, around 0.9 g/cm³, which makes it lighter in the same volume, facilitating transportation and installation. At the same time, PP packing has good mechanical strength and hardness and is less likely to deform during use. In contrast, PVC packing has a density of about 1.4 g/cm³, which is relatively heavier, and it may become brittle at low temperatures.

PP Round Fill For Cooling Tower Surface characteristics

The smooth surface of PP packing is less likely to accumulate scale, making it easier to clean. This allows PP packing to maintain better heat exchange performance over long-term use and reduces maintenance costs. In contrast, PVC packing has a relatively rough surface, which is more prone to scaling and requires more frequent cleaning.

PP Round Fill For Cooling Tower Service life

PP packing has a longer service life and can adapt to complex operating environments. Due to its high-temperature resistance, corrosion resistance, and scale resistance, PP packing can maintain stable performance over long-term use, reducing the frequency of replacement. In contrast, PVC packing is more likely to age in high-temperature or highly corrosive environments, resulting in a shorter service life.

PP Round Fill For Cooling Tower Environmental friendliness

In summary, PP round packing has significant advantages in high-temperature resistance, chemical corrosion resistance, mechanical properties, surface characteristics, service life, and environmental friendliness. It is particularly suitable for cooling tower systems in high-temperature and highly corrosive environments, as well as those with high requirements for service life and maintenance costs.

The application range of PP Round Fill For Cooling Tower :

Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation,  Tannery,  Electric furnace,  Freezing Series,  Air conditioning cooling system

PP Round Fill For Cooling Tower Shipment

Packing:

In bundle,wooden pallet or as your request.

Delivery time:

With in 10 days.

Selling units:

Single item.

Our Services of PP Round Fill For Cooling Tower

-Pre-sale services

Based on the clients' requirements, we will offer product pictures, videos, quotation,information,

engineering drawings until you satisfied with it. Warmly welcome to visit our factory.

-Sale services

1 Providing production schedule photos to ensure you know every process.

2 Our experienced technician are available on the phone also internet, the clients can get instance

guidance by telephone,email, online service anytime, anywhere.

3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.

-After-sale services

Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients

to follow up the working condition of our machines, and offer support for maintenance.

Why choose us?

1. Highest quality

We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.

2. Most competitive price

We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.

3. Professional

We are specialized in producing and sells as development, methods and handling. We have 16 years experience.

4. Best service

Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.