The cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water. Cooling tower fill is a crucial component in cooling tower systems, directly impacting cooling efficiency and overall system performance. Regular inspection and maintenance of cooling tower fill are essential for ensuring the efficient operation of cooling systems. When fill shows signs of aging, wear, contamination, blockage, loosening, detachment, or reduced cooling efficiency, it should be replaced promptly to maintain stable system operation and efficient cooling.
BAC Cooling Tower Fill Media Specification
There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.
| W | H | A | B | C | D | F | Gap | Angle |
| 1500 | 1050 | 255 | 180 | 260 | 985 | 290 | 15 | 13° |
| 1250 | 1050 | 255 | 180 | 260 | 735 | 290 | 15 | 13° |
Material:
PVC, PP, CPVC
Thickness:
0.32 or customized (customized min order 3000 pieces)
BAC Cooling Tower Fill Media Customization options
Customized logo (Min. order: 3,000 pieces)
Customized packaging (Min. order: 3,000 pieces)
Graphic customization (Min. order: 3,000 pieces)
When To Replace BAC Cooling Tower Fill Media
Cooling tower fill is a crucial component in cooling tower systems, directly impacting cooling efficiency and overall system performance. Here are common situations and criteria for determining when to replace cooling tower fill:
1. BAC Cooling Tower Fill Media Aging and Wear
Surface Wear: Over time, the surface of the fill can wear out and age, reducing its performance and effectiveness.
Service Life: Generally, cooling tower fill should be replaced every 5 to 8 years under normal use. If proper maintenance is not performed, fill may need to be replaced every 2 to 3 years.
2. BAC Cooling Tower Fill Media Contamination and Blockage
Accumulation of Contaminants: During operation, cooling towers can accumulate various contaminants, such as sediment and sand, which can clog the fill, restricting water and air flow and affecting cooling efficiency.
Water Quality Issues: If the cooling water has poor quality, the fill may accumulate a significant amount of mud and bacteria, reducing heat dissipation capabilities. In such cases, fill replacement is necessary.
3. BAC Cooling Tower Fill Media Loosening and Detachment
Structural Damage: The internal structure of the fill may be affected by factors such as vibration, wind, and water impact, leading to loosening or detachment of the fill. This reduces the contact area between the fill and water/air, lowering cooling efficiency.
4. BAC Cooling Tower Fill Media Increased Resistance
Increased Airflow Resistance: Fill wear, blockage, and detachment can all lead to increased airflow resistance within the cooling tower. This can cause increased energy consumption, higher fan load, and may even affect the normal operation of the entire cooling system.
5. BAC Cooling Tower Fill Media Reduced Cooling Efficiency
Decreased Cooling Effectiveness: When the fill is severely damaged or aged, cooling efficiency can drop significantly, leading to equipment overloading and process anomalies.
High Water Temperature: If the cooling water is not sufficiently cooled, it may lead to excessively high water temperatures, affecting other equipment in the cooling system, such as condensers and pumps.
6. BAC Cooling Tower Fill Media Maintenance and Inspection
Regular Inspection: It is recommended to inspect the fill every 1 to 2 years to avoid sudden leaks due to aging.
Cleaning and Maintenance: Regular cleaning of the fill can extend its service life. However, if the fill is severely damaged or scaled, it should be replaced promptly.
7. BAC Cooling Tower Fill Media Environmental and Operating Conditions
Harsh Environments: If the cooling tower operates in high-temperature, high-humidity, or corrosive environments, the fill may wear out or become damaged more quickly. More frequent inspections and replacements may be necessary.
Operating Conditions: The frequency of fill replacement also depends on the operating conditions of the cooling tower, such as water temperature, water quality, and load.
8. BAC Cooling Tower Fill Media Economic Considerations
Reduced Product Yield: In some cases, even if product quality is not affected, a significant decrease in product yield may occur. In such instances, fill replacement should be considered to ensure economic efficiency, even if the fill appears undamaged.
BAC Cooling Tower Fill Media Features
Vacuum molding with flame-retardant PVC material can improve the thermal performance of the filler by an average of 7.3% and prolong its service life.
Convenient inspection, no disassembly, and convenient cleaning.
Self-extinguishing PVC material is free from decay and biological erosion, and its applicable temperature is below 50℃.
Select products available with Mechanical Assembly technology.
Advantages of BAC Cooling Tower Fill Media
1. Superior Thermal Performance of BAC Cooling Tower Fill Media
BAC fillers are designed with a patented structure and have been tested in the laboratory to significantly enhance the thermal performance of cooling towers, with an average improvement of 7.3% compared to the original BACross fillers. These fillers optimize the flow of water and air, maximizing the contact area between water and air, thereby improving cooling efficiency. 2. BAC Cooling Tower Fill MEdia Is Easy Inspection and Cleaning
BAC fillers feature a unique design that allows for individual inspection and cleaning without the need to remove the fillers. This design not only facilitates routine maintenance but also reduces maintenance time and costs.
3. BAC Cooling Tower Fill Media Efficient Installation
BAC fillers come with specific installation kits tailored to different models, including detailed installation instructions, support structures, hardware, and the fillers themselves. This ensures a quick and efficient installation process. Additionally, the fillers are designed for nested transport, occupying minimal space and reducing transportation costs.
4. BAC Cooling Tower Fill Media Is Low Maintenance Costs
BAC fillers are made from self-extinguishing PVC material, which offers excellent corrosion resistance and biofouling resistance. This ensures a long service life and reduces the frequency of replacements. The material also has good chemical stability, allowing it to adapt to various water quality conditions. 5. BAC Cooling Tower Fill MEdia Is Strong Adaptability
BAC fillers are compatible with a wide range of crossflow cooling tower models, including the S3000 series, FXV series, and others. They can be perfectly integrated into existing equipment. Additionally, BAC offers high-temperature filler alternatives to meet different temperature requirements.
6. BAC Cooling Tower Fill Media Integrated Design
BAC fillers come with integrated drift eliminators and louvers, which are certified by Eurovent, ensuring efficient water vapor separation and air flow control. This integrated design not only improves cooling efficiency but also reduces the need for additional components.
7. BAC Cooling Tower Fill Media Customization Options
BAC can customize the length and thickness of the fillers according to customer requirements to meet the specific needs of different cooling towers. This flexibility ensures that the fillers can be perfectly matched with existing equipment, further optimizing cooling performance.
8. BAC Cooling Tower Fill Media Energy-saving and Environmentally Friendly
BAC fillers enhance thermal exchange efficiency, reducing the energy consumption of cooling towers and helping to lower operating costs. Additionally, the environmental characteristics of the materials used align with modern industry's requirements for sustainable development. In summary, BAC crossflow tower fillers, with their superior thermal performance, low maintenance costs, and efficient installation, are an ideal choice for cooling tower upgrades and maintenance.
BAC Cooling Tower Fill Media Size Measurement
Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.
BAC Cooling Tower Fill Media Application
The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation, Tannery, Electric furnace, Freezing Series, Air conditioning cooling system
BAC Cooling Tower Fill Media Shipment
Packing:
In bundle,wooden pallet or as your request.
Delivery time:
With in 10 days.
Our Services of BAC Cooling Tower Fill Media
-Pre-sale services
Based on the clients' requirements, we will offer product pictures, videos, quotation,information,
engineering drawings until you satisfied with it. Warmly welcome to visit our factory.
-Sale services
1 Providing production schedule photos to ensure you know every process.
2 Our experienced technician are available on the phone also internet, the clients can get instance
guidance by telephone,email, online service anytime, anywhere.
3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.
-After-sale services
Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients
to follow up the working condition of our machines, and offer support for maintenance.
Why choose us?
1. Highest quality
We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.
2. Most competitive price
We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.
3. Professional
We are specialized in producing and sells as development, methods and handling. We have 16 years experience.
4. Best service
Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.
