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Counter Flow Cooling Tower Filler

  • ZR-N15

  • PT

  • 10 days

Availability:
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Product Description

Counter flow cooling tower filler is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water. 


1180九宫格

Counter Flow Cooling Tower Filler Specification



There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.



W

H Gap Angle
305 Any 15 90°
610 Any 15 90°
915 Any 15 90°

Material:

PVC, PP, CPVC

Thickness:

0.32mm or customized (customized min order 3000 pieces)


Counter Flow Cooling Tower Filler Customization options


Customized logo (Min. order: 3,000 pieces)
Customized packaging (Min. order: 3,000 pieces)

Graphic customization (Min. order: 3,000 pieces)

What is Counter Flow Cooling Tower Filler?

Cooling tower fill is a medium that is placed inside the tower to increase the surface area for the water-air contact. The more surface area, the more heat transfer and evaporation can occur, and the lower the water temperature will be. Cooling tower fill can be made of different materials, such as PVC, polypropylene, wood, or metal, depending on the application and the water quality.

The fills are categorized as Film fills (produces film for cooling effect) and Splash fills (produces droplets for cooling effect). Each type has its own advantages and disadvantages, depending on the cooling tower design, operation, and maintenance.

Problems with Selection of Wrong Counter Flow Cooling Tower Filler

The selection of the right counter flow cooling tower filler is crucial for its performance, reliability, and longevity. Choosing the wrong fill can lead to several problems, such as:

  • Counter Flow Cooling Tower Filler Reduced cooling capacity:

    If the fill is not suitable for the water quality or the cooling tower design, it can reduce the heat transfer and evaporation efficiency, resulting in higher water temperatures and lower cooling capacity.
  • Counter Flow Cooling Tower Filler Increased energy consumption:

    If the fill is not suitable for the air flow or the fan power, it can increase the air resistance and the fan power consumption, resulting in higher energy costs and lower energy efficiency.
  • Counter Flow Cooling Tower Filler Increased maintenance costs:

    If the fill is not suitable for the water quality or the cooling tower operation, it can increase the risk of clogging, fouling, scaling, corrosion, or biological growth, resulting in higher maintenance costs and lower service life.


Therefore, it is important to consider the following factors when selecting the counter flow cooling tower filler:

  • Water quality:

    The water quality affects the type, size, shape, and material of the fill. The water quality should be analysed for the levels of solids, debris, biological contaminants, pH, hardness, alkalinity, and conductivity. The fill should be compatible with the water quality and resistant to clogging, fouling, scaling, corrosion, and biological growth.
  • Cooling tower design:

    The cooling tower design affects the type, size, shape, and arrangement of the fill. The cooling tower design should be compatible with the fill and provide adequate space, air flow, water distribution, and drainage. The fill should be suitable for the cooling tower design and provide optimal heat transfer and evaporation efficiency.
  • Cooling tower operation:

    The cooling tower operation affects the type, size, shape, and maintenance of the fill. The cooling tower operation should be compatible with the fill and provide adequate monitoring, cleaning, and replacement. The fill should be suitable for the cooling tower operation and provide reliable and durable performance.

Some discussion on Counter Flow Cooling Tower Filler selection or for Retrofit

This scenario assumes the water quality available is poor.
If the user selects film fills shown as red line, then as water quality is not good, the fills starts to get fouled and their performance deteriorates continuously until it is significantly low. At this point a general approach is to either clean the fills or replace them. However in both the cases the deterioration continues.

In other way, if modular splash fills are used here, as their tolerance limits for the poor quality water is high, they don’t get affected the water and performs at nearly steady levels. Even though, their operating performance line is below – if compared to new film fills- over the time period they outperform the film fills and do not require any cleaning and / or replacement often.


Counter Flow Cooling Tower Filler Features



  • Vacuum molding with flame-retardant PVC material can improve the thermal performance of the filler by an average of 7.3% and prolong its service life.

  • Convenient inspection, no disassembly, and convenient cleaning.

  • Self-extinguishing PVC material is free from decay and biological erosion, and its applicable temperature is below 50℃.

  • Select products available with Mechanical Assembly technology.


Counter Flow Cooling Tower Filler Size Measurement


Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.

宽度 1180


Counter Flow Cooling Tower Filler Application



The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation,  Tannery,  Electric furnace,  Freezing Series,  Air conditioning cooling system


Counter Flow Cooling Tower Filler Shippment



Packing:

In bundle,wooden pallet or as your request.

Delivery time:

With in 10 days.

Selling units:

Single item.


装车

Our Services Counter Flow Cooling Tower Filler 


-Pre-sale services

Based on the clients' requirements, we will offer product pictures, videos, quotation,information,

engineering drawings until you satisfied with it. Warmly welcome to visit our factory.


-Sale services

1 Providing production schedule photos to ensure you know every process.

2 Our experienced technician are available on the phone also internet, the clients can get instance

guidance by telephone,email, online service anytime, anywhere.

3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.


-After-sale services

Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients

to follow up the working condition of our machines, and offer support for maintenance.


Why choose us?


1. Highest quality


We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.

2. Most competitive price


We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.

3. Professional


We are specialized in producing and sells as development, methods and handling. We have 16 years experience.

4. Best service


Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.



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