Views: 0 Author: jessi Publish Time: 2026-09-29 Origin: Site
Cooling tower fill is one of the most important components in an evaporative cooling tower. Also known as cooling tower packing, cooling tower infill, or fill media, it provides a large contact area between circulating water and air to improve evaporative heat transfer.
In Chile, cooling towers are widely used in mining, chemical processing, pulp and paper, food processing, manufacturing, power generation, and industrial HVAC systems. These applications create a strong demand for reliable cooling tower fill, replacement media, drift eliminators, nozzles, and other internal components.
The Chilean cooling tower market includes local fill suppliers, engineering companies, maintenance specialists, cooling tower manufacturers, and international brands. Some companies manufacture or assemble fill locally, while others supply imported cooling tower media or provide replacement services.
This guide introduces 10 notable cooling tower fill manufacturers, suppliers, engineering companies, and brands relevant to the Chilean market. It is intended as a sourcing and industry reference rather than an official ranking.
Cooling tower fill is the heat-transfer media installed inside an evaporative cooling tower.
Its primary purpose is to increase the contact area between hot water and moving air. As water flows over or through the fill, the increased surface area promotes evaporation and heat transfer.
The basic cooling process is relatively simple:
Hot circulating water enters the cooling tower.
Water is distributed over the fill.
The fill spreads the water into thin films or droplets.
Air passes through the fill.
Heat and moisture are transferred between water and air.
A portion of the water evaporates.
The cooled water returns to the process.
The design of the fill has a significant influence on water distribution, air resistance, heat transfer, fouling tendency, and overall cooling tower performance.
Chile has several industries where continuous cooling is essential.
Mining operations can require large cooling systems for processing equipment, compressors, power systems, and other industrial processes.
Pulp and paper facilities can use cooling towers for process cooling and auxiliary equipment.
Chemical plants often require controlled process temperatures and reliable heat rejection.
Industrial refrigeration and process cooling systems frequently use evaporative cooling equipment.
Factories may use cooling towers for machinery, compressors, HVAC systems, and production processes.
Large commercial and industrial buildings can use cooling towers as part of chilled-water systems.
Because many Chilean industrial facilities operate under demanding conditions, cooling tower fill must be selected according to water quality, temperature, airflow, and maintenance requirements.
Power Tower Cooling Technology is a China-based cooling tower parts manufacturer serving international markets, including customers seeking replacement cooling tower components.
Its product range includes cooling tower fill for different tower configurations and replacement requirements.
Common product categories include:
PVC cooling tower fill
PP cooling tower fill
UPVC cooling tower fill
Crossflow fill
Counterflow fill
Round cooling tower fill
S-wave fill
Replacement fill media
For Korean buyers, overseas OEM suppliers can be useful when standard local products do not match the dimensions of an existing tower.
Custom manufacturing can be based on:
Fill sheet dimensions
Fill block dimensions
Material requirements
Thickness
Flute geometry
Operating temperature
Water quality
Cooling tower brand
Existing samples or drawings
This approach can be useful for cooling tower fill replacement and retrofit projects.
Pfenniger is another important Chilean company associated with cooling tower fill and water-treatment products.
The company lists standard PVC and polypropylene fill blocks and also offers imported film fill and drift eliminators. Its product information states that splash fill is manufactured locally in Chile by Benton, while some film-fill products are imported.
The product range includes:
PVC fill
PP fill
Film fill
Splash fill
Cooling tower drift eliminators
Custom fill configurations
Pfenniger states that special shapes and dimensions can be manufactured according to project requirements.
The company also describes solutions for:
Crossflow cooling towers
Counterflow cooling towers
Forced-draft towers
Induced-draft towers
Square towers
Round towers
Large modular structures
This makes customized fill an important option for industrial cooling tower replacement projects.
VERSVAL is a Chilean industrial refrigeration and cooling tower supplier established in 2005.
The company provides cooling tower equipment, maintenance, fill replacement, and internal components. It is also associated with SINAX cooling towers and represents international cooling technologies in Chile.
Its product portfolio includes:
Cooling tower fill
PVC fill blocks
PP fill blocks
Fill panels
Drift eliminators
Nozzles
Other cooling tower components
VERSVAL also states that it has a fill-panel assembly plant in Chile.
Its website identifies applications including:
Mining
Pulp and paper
Chemical industry
Fishing
Manufacturing
These industries can require heavy-duty fill designs and reliable replacement services.
SYSTEMA is a Chilean company specializing in cooling tower maintenance, fill replacement, drift eliminators, structural repairs, and related services.
Its website states that it has more than 19 years of experience focused on cooling towers and provides services throughout Chile.
SYSTEMA provides:
Cooling tower fill replacement
Film fill replacement
Splash fill replacement
Drift eliminator replacement
Fill removal
Fill installation
High-pressure cleaning
Structural repair
The company identifies film-fill products such as:
C-19
XF75
Vertical anti-fouling fill
It also provides splash fill for applications involving heavier process water.
Water quality can determine whether film fill or splash fill is appropriate.
Systems with high levels of solids, biological contamination, or fouling may require a more open fill design to reduce blockage risk.
CoolingTower.cl is a Chilean cooling tower engineering and maintenance company with experience in designing, assembling, maintaining, and upgrading cooling tower systems.
The company states that it works with various cooling tower brands, including Marley, BAC, EVAPCO, MITA, and others.
The company describes different fill solutions according to application.
These include:
Film fill for clean water
Grid-type fill for more contaminated water
Splash fill for water with higher solids or oil contamination
Crossflow fill
Counterflow fill
A cooling tower operating with clean HVAC water has very different fouling conditions from a mining or industrial process tower.
Using the same fill design for both applications may not be appropriate.
Instead, fill selection should consider:
Suspended solids
Oil contamination
Biological growth
Water temperature
Water flow
Airflow
Required cooling range
Brentwood Industries is an international manufacturer of cooling tower fill and drift eliminators with products relevant to the Chilean market.
VERSVAL identifies Brentwood as one of the international cooling technologies it represents in Chile.
Brentwood offers several categories of cooling tower fill, including:
Film fill
Vertical-fluted film fill
Offset-fluted film fill
Splash fill
Modular splash fill
Splash bars
Its AccuPac® range includes both film and splash fill technologies.
Anti-fouling fill is designed to reduce the tendency of debris and biological material to block the fill passages.
Brentwood's VF5000, for example, uses vertically oriented flutes and is designed for demanding fouling applications such as mining, steel, food processing, and power production.
This type of design can be relevant to Chilean industrial facilities where water quality is more challenging.
2H Kunststoff, now associated with the GEA Group, is another international cooling tower fill technology relevant to the Chilean market.
Chilean cooling tower products such as EWK models are documented with original 2H Kunststoff polypropylene laminar fill.
2H technology is associated with cooling tower fill for different industrial applications.
Polypropylene fill can be considered where operating conditions require characteristics different from conventional PVC media.
PP can offer useful properties for applications involving:
Higher temperatures
Industrial process water
Specific chemical environments
Specialized cooling systems
However, material selection should always be based on the actual operating conditions rather than choosing PP simply because it has a higher temperature capability.
Munters is an international provider of evaporative cooling technologies and cooling tower components.
Munters-type splash fill is also referenced in Chilean cooling tower products. For example, Aguamarket lists an optional non-clogging splash fill of the Munters type for certain EWK cooling towers.
Splash fill cools water primarily by repeatedly breaking it into droplets.
Compared with conventional film fill, splash fill generally provides larger flow passages and can be considered where fouling is a concern.
Splash fill can be appropriate for applications involving:
Dirty water
High suspended solids
Dust
Process contamination
Higher fouling potential
The exact fill selection should be based on thermal requirements and water quality.
SPX Cooling Technologies is the manufacturer behind Marley cooling tower technologies and cooling tower parts.
Marley fill products are relevant to the Chilean market because Marley towers and replacement components are used and serviced in Chile. Chilean cooling tower specialists identify SPX Marley among the brands they work with.
Marley offers various fill designs, including:
MVC20 counterflow film fill
MC75 counterflow film fill
MC120S film fill
MCR anti-fouling fill
MBX crossflow film fill
MX crossflow film fill
Mesa splash fill
Omega splash fill
Alpha III splash fill
For example, Marley MVC20 uses thermoformed rigid PVC sheets and is designed as a counterflow film fill with low-clog characteristics.
MBX is a crossflow film fill designed for aftermarket applications.
It integrates louvers and drift eliminators into the fill sheets and is available in different heights and air-travel configurations.
This makes it relevant for cooling tower fill replacement and retrofit projects.
BAC and EVAPCO are major international cooling tower and evaporative cooling brands with equipment present in the Chilean market.
Chilean cooling tower service providers identify BAC and EVAPCO among the brands they maintain and support.
For an existing BAC or EVAPCO tower, replacement fill can be selected according to:
Original tower model
Fill configuration
Dimensions
Water loading
Airflow
Material
Operating temperature
Fouling conditions
Importantly, replacement fill is not necessarily restricted to the original brand. Chilean cooling tower specialists note that internal components such as fill, drift eliminators, and nozzles can be specified by geometry and application rather than brand alone.
The Chilean market offers several major categories of cooling tower fill.
PVC is one of the most common materials for film fill.
PVC fill can provide:
High surface area
Lightweight construction
Good corrosion resistance
Good thermal performance
Easy modular installation
Cost-effective replacement
TEKWATER, for example, lists PVC fill for different cooling tower configurations and applications.
Polypropylene is another important cooling tower fill material.
PP may be considered when the application requires:
Higher temperature capability
Specific chemical resistance
Different mechanical characteristics
Industrial process compatibility
Chilean suppliers such as TEKWATER and Pfenniger offer PP-related fill solutions.
Film fill spreads water across a large surface area.
It is generally suited to applications where water quality is controlled and high heat-transfer performance is required.
Examples include:
Cross-fluted film fill
Offset-fluted fill
Vertical-fluted fill
Counterflow film fill
Anti-fouling film fill
Splash fill breaks water into droplets instead of relying primarily on a continuous thin water film.
It can be considered for:
Dirty industrial water
High suspended solids
Water containing process contaminants
Applications with high fouling potential
Brentwood, Marley, TEKWATER, Pfenniger, and other suppliers provide splash-fill technologies for different applications.
Choosing a supplier should involve more than comparing prices.
Before requesting a quotation, identify:
Cooling tower manufacturer
Tower model
Crossflow or counterflow configuration
Fill dimensions
Fill material
Existing support system
Custom cooling tower fill can be important when the tower is old or the original manufacturer no longer supplies the original fill.
A supplier may be able to manufacture or assemble fill according to:
Existing dimensions
Drawings
Samples
Photos
Fill sheet geometry
Tower measurements
This is one of the most important considerations.
Clean water applications may favor high-efficiency film fill.
An anti-fouling or wider-passage film fill may be considered.
Splash fill or other open-passage media may provide better fouling resistance.
A detailed inquiry can significantly reduce communication time.
Provide:
Tower brand
Tower model
Tower type
Crossflow or counterflow
Tower capacity
Number of cells
Provide:
Fill material
Fill length
Fill width
Fill height
Sheet thickness
Fill pitch
Fill configuration
Quantity
Photos
Also provide:
Hot water temperature
Cold water temperature
Water flow rate
Airflow
Design wet-bulb temperature
Water quality
Suspended solids
Chemical treatment
Cooling tower fill improves heat transfer by increasing the interaction between air and water.
Film fill spreads water over a large surface.
More exposed water surface creates more opportunity for heat and mass transfer.
The geometry of the fill forces air and water to interact within the fill section.
The fill slows the movement of water through the tower and helps maintain contact with moving air.
Evaporation removes heat from the circulating water.
The actual thermal performance, however, depends on the entire cooling tower system rather than fill alone.
In a crossflow tower, air generally moves horizontally through the fill while water moves downward.
Crossflow towers can offer convenient access for inspection and maintenance.
In a counterflow tower, air generally moves upward while water travels downward.
The opposing airflow and water direction can provide effective heat and mass transfer within a compact tower arrangement.
The fill should match the tower's existing configuration.
Do not replace crossflow fill with counterflow fill simply because the new product has a higher nominal surface area.
The entire airflow, water distribution, and support arrangement must be compatible.
There is no single replacement interval that applies to every cooling tower.
Fill life depends on:
Water quality
Operating temperature
Chemical treatment
Cleaning frequency
UV exposure
Mechanical damage
Biological growth
Scale
Suspended solids
Look for:
Cracked PVC sheets
Brittle or deformed fill
Heavy scale
Permanent blockage
Severe biological growth
Reduced cooling performance
Increased pressure drop
Uneven water distribution
A professional inspection should determine whether cleaning or replacement is appropriate.
Proper maintenance can extend the useful life of cooling tower fill.
Effective water treatment can reduce:
Scale
Corrosion
Algae
Biological growth
Suspended solids
Blocked nozzles can cause uneven water distribution.
Uneven water distribution can create overloaded and under-watered areas within the fill.
Cleaning methods should be selected according to the fill material and condition.
Excessive pressure or aggressive chemicals can damage thin PVC or PP sheets.
Drift eliminators should also be checked during fill maintenance.
A damaged eliminator can increase water carryover and reduce system efficiency.
Many Chilean industrial facilities depend on cooling systems operating continuously.
Mining facilities can have demanding cooling-water requirements and challenging environmental conditions.
Process cooling requires stable and predictable heat rejection.
Cooling towers support process and auxiliary cooling systems.
Cooling towers can be integrated with refrigeration and process systems.
Industrial production lines may rely on cooling water for machinery and process equipment.
In these environments, fill blockage or deterioration can affect cooling capacity and increase maintenance requirements.
| Feature | PVC Cooling Tower Fill | PP Cooling Tower Fill |
|---|---|---|
| Common application | HVAC and industrial cooling | Industrial and specialized applications |
| Weight | Lightweight | Lightweight |
| Heat resistance | Suitable for many standard applications | Generally higher than standard PVC |
| Corrosion resistance | Good | Good |
| Customization | Widely available | Widely available |
| Film fill | Common | Available |
| Splash fill | Available | Common |
| Replacement use | Very common | Application dependent |
The final choice should always be based on actual operating temperature, water chemistry, tower design, and fouling conditions.
When comparing suppliers, consider the following factors.
Does the supplier offer:
PVC fill?
PP fill?
Film fill?
Splash fill?
Drift eliminators?
Nozzles?
Custom fill?
Can the supplier provide the required:
Dimensions
Thickness
Fill geometry
Material
Quantity
A supplier experienced in cooling tower retrofit work can often identify compatibility problems before installation.
Look for technical support covering:
Fill selection
Water quality
Thermal requirements
Installation
Maintenance
Replacement
For industrial projects, delivery time can be critical.
Check:
Local stock
Production lead time
Import lead time
Packaging
Container loading
Installation schedule
Several Chilean companies supply or service cooling tower fill, including TEKWATER, Pfenniger, VERSVAL, SYSTEMA, and other cooling tower engineering and maintenance companies. International brands such as Brentwood, Marley, 2H, and others also have products or technologies represented in the Chilean market.
PVC is widely used for film fill because of its combination of thermal performance, weight, cost, and corrosion resistance. PP is also widely used for specialized and industrial applications.
PVC fill can be used in mining applications when water quality and operating conditions are compatible. For water containing high levels of solids or contaminants, anti-fouling film fill or splash fill may be more appropriate.
Yes. Several suppliers serving the Chilean market describe custom fill production or adaptation according to tower dimensions.
Replacement fill can sometimes be selected based on geometry, dimensions, thermal requirements, and tower configuration rather than the original brand alone. However, compatibility should be confirmed before ordering.
Marley itself offers multiple replacement fill designs, including counterflow and crossflow options.
There is no universal answer. Splash fill or anti-fouling fill may be considered where suspended solids and fouling are significant. The correct design depends on water quality, thermal requirements, airflow, and maintenance conditions.
Start by identifying the tower manufacturer and model, then measure the existing fill. Provide the supplier with fill dimensions, material, configuration, operating temperatures, water flow, and water-quality information.
Yes. International manufacturers and brands are present in the Chilean market through distributors, representatives, importers, and engineering companies. Brentwood, Marley, 2H, and other international technologies are referenced by Chilean cooling tower suppliers.
The Chilean cooling tower fill market includes local manufacturers and suppliers, engineering companies, maintenance specialists, international fill manufacturers, and global cooling tower brands.
Companies such as TEKWATER, Pfenniger, VERSVAL, SYSTEMA, CoolingTower.cl, Brentwood, 2H Kunststoff, Munters, SPX Marley, BAC, and EVAPCO represent different parts of the cooling tower supply chain.
For buyers, the most important consideration is not simply choosing a famous brand. The cooling tower fill must match the tower configuration, water quality, operating temperature, airflow, water loading, and fouling conditions.
For clean-water HVAC systems, high-efficiency PVC film fill may be an appropriate solution. For industrial systems with higher suspended solids, anti-fouling film fill or splash fill may offer advantages. For replacement projects, accurate measurement and technical compatibility are essential.
Whether you are sourcing PVC cooling tower fill, PP cooling tower fill, counterflow fill, crossflow fill, splash fill, cooling tower infill, or replacement fill media, comparing material quality, fill geometry, technical support, customization, and delivery capability can help you identify a suitable supplier for your Chilean cooling tower project.
