Cooling Tower Fills Packs PVC Film Fill Overview
Cooling Tower Fills Packs PVC Film Fill is a critical component designed to maximize water-air contact, enhancing heat dissipation efficiency in cooling towers. Engineered for durability and performance, it ensures reliable operation across various industrial applications. Regular maintenance and timely replacement are key to sustaining optimal cooling efficiency.
Cooling Tower Fills Packs PVC Film Fill Specifications
Customizable to meet specific requirements, our PVC film fills are available in various dimensions, materials, and thicknesses, with options for flame-retardant or antibacterial properties. Contact us with your needs for a tailored solution and quotation.
| Width (mm) | Height (mm) | A (mm) | B (mm) | C (mm) | D (mm) | E (mm) | F (mm) | G (mm) | Gap (mm) | Angle |
| 800 | G multiple | 60 | 60 | 145 | 510 | 145 | Any | 200 | 16.5 | 90° |
Material Options
Available in PVC, PP, or CPVC for durability and compatibility.
Thickness Options
Standard thickness of 0.32mm, customizable with a minimum order of 3,000 pieces.
Customization Options for Cooling Tower Fills Packs
Custom logo (Min. order: 3,000 pieces)
Custom packaging (Min. order: 3,000 pieces)
Graphic customization (Min. order: 3,000 pieces)
Key Features of Cooling Tower Fills Packs PVC Film Fill
Enhanced Thermal Performance: Vacuum-molded flame-retardant PVC improves cooling efficiency by 7.3%.
Convenient Maintenance: Allows inspection and cleaning without disassembly.
Durable Material: Self-extinguishing PVC resists decay and biofouling, suitable for temperatures below 50°C.
Mechanical Assembly Option: Available for select products for enhanced installation.
When to Replace Cooling Tower Fills Packs PVC Film Fill
Timely replacement is critical to maintain cooling efficiency. Key indicators include:
Decreased Cooling Efficiency
Scaling and Clogging
Dirt, algae, or calcium carbonate deposits obstruct water and air flow.
Replace if cleaning fails to restore performance.
Aging and Damage
Darkening, brittleness, cracks, or shedding, especially in high-temperature towers (replace every 4–6 years).
Deformation and Collapse
End of Service Life
Factors Affecting Service Life
Material Quality: PVC for ≤45°C, PP for higher temperatures.
Operating Environment: Pollutants or extreme conditions accelerate wear.
Water Quality: Impurities, hardness, or microbes cause scaling and corrosion.
Maintenance: Regular cleaning extends lifespan.
Replacement Steps and Precautions
Preparation: Protect equipment, isolate, and tag areas; lay protective cloth.
Removal: Disconnect motor power, remove pull bars, and clear old fill and debris.
Installation: Bond new fill, ensure even contact points, and allow curing time.
Cleaning: Remove dust and debris, stack fill neatly with ≤2mm gaps at corners.
Assembly: Align blocks vertically, ensure flat, clean top surfaces.
Importance of Replacement
Restores Performance: Ensures effective cooling for industrial needs.
Prevents Damage: Avoids equipment strain from high water temperatures.
Energy Efficiency: Reduces energy consumption by improving cooling.
Extends Tower Life: Minimizes wear on other components.
Applications of Cooling Tower Fills Packs PVC Film Fill
Used in industries including:
Size Measurement for Cooling Tower Fills Packs PVC Film Fill
Accurate measurements ensure compatibility with your cooling tower. Refer to the diagram below for precise sizing.
Packaging and Shipping
Packaging
Packaged in bundles, on wooden pallets, or customized per request.
Delivery Time
Shipped within 10 days.
Our Services for Cooling Tower Fills Packs PVC Film Fill
Pre-Sale Services
We provide product images, videos, quotations, and engineering drawings tailored to your needs. Factory visits are welcome.
Sale Services
Production schedule updates with photos.
24/7 support via phone, email, or online services.
On-site installation guidance and training available.
After-Sale Services
12-month warranty with ongoing support to ensure optimal performance.
About PT
With over 20 years of experience, PT is a trusted global supplier of cooling tower components. Our expertise ensures high-quality, reliable solutions for industries worldwide. Request a Quote to explore how we can meet your cooling needs.
Frequently Asked Questions (FAQ)
What is the function of Cooling Tower Fills Packs PVC Film Fill?
It increases water-air contact to enhance heat dissipation in cooling towers.
What materials are used for the fills?
PVC, PP, or CPVC, with optional flame-retardant or antibacterial properties.
Can the fills be customized?
Yes, logos, packaging, and graphics can be customized with a minimum order of 3,000 pieces.
What is the lifespan of the fills?
5–10 years with maintenance, or 2–3 years without.
What industries use these fills?
Chemical, power, metallurgy, HVAC, and more.
How do the fills improve cooling efficiency?
Vacuum-molded design enhances thermal performance by 7.3%.
How are the fills installed?
Bonded with adhesive, ensuring even alignment and minimal gaps.
What is the delivery time for the fills?
Orders are delivered within 10 days.
Why Choose PT for Cooling Tower Fills Packs PVC Film Fill?
Premium Quality: Made with imported raw materials for durability.
Competitive Pricing: Flexible pricing tailored to market demands.
Expertise: Over 20 years of experience in cooling tower solutions.
Superior Service: Comprehensive support with a 12-month warranty.
