Cooling Tower Fills Packs is one of the core components in the cooling tower, and its main function is to increase the contact area between water and air and improve the heat dissipation effect of water.
Cooling Tower Fills Packs Specification
There are different requirements for fillers, such as length and width, material or thickness, etc. Please tell us your detailed requirements so as to get the correct solution and provide a quotation. PT can cover all customer needs. Filler media can also be required in flame retardant or antibacterial performance.
W
| H | A | B | C | D | E | F | G | Gap | Angle |
| 800 | G multiple | 60 | 60 | 145 | 510 | 145 | any | 200 | 16.5 | 90° |
Cooling Tower Fills Packs Features
Vacuum molding with flame-retardant PVC material can improve the thermal performance of the filler by an average of 7.3% and prolong its service life.
Convenient inspection, no disassembly, and convenient cleaning.
Self-extinguishing PVC material is free from decay and biological erosion, and its applicable temperature is below 50℃.
Select products available with Mechanical Assembly technology.
Material:
PVC, PP, CPVC
Thickness:
0.32 or customized (customized min order 3000 pieces)
Cooling Tower Fills Packs Customization options
Customized logo (Min. order: 3,000 pieces)
Customized packaging (Min. order: 3,000 pieces)
Graphic customization (Min. order: 3,000 pieces)
When to Replace Cooling Tower Fills Packs PVC Film Fill
Cooling tower fill is a crucial component of a cooling tower, as it increases the contact area and time between water and air to facilitate cooling. Accurately determining when to replace cooling tower fill is essential for ensuring the normal operation of the cooling tower and achieving energy conservation. The following is a detailed analysis of when to replace cooling tower fill:
I. Common Situations for Replacing Cooling Tower Fills Packs PVC Film Fill
(i) Cooling Tower Fills Packs PVC Film Fill Decreased Cooling Efficiency
The primary function of a cooling tower is to enhance cooling by increasing the contact area and time between water and air through the fill. When the outlet water temperature of the cooling tower significantly increases and fails to meet the designed cooling efficiency, this may be a sign of decreased fill performance. For instance, when the fill is heavily scaled, the cooled water temperature may be 3-5℃ higher than normal, failing to meet the cooling requirements for production or equipment operation.
(ii) Scaling and Clogging of Cooling Tower Fills Packs PVC Film Fill
The surface of the fill is prone to accumulating dirt, algae, microorganisms, and other impurities. If the fill cannot be effectively cleaned after multiple attempts, leading to clogged pores that obstruct the flow of water and air, it is necessary to consider replacing the fill. For example, the fill in the tower may develop scale, which is typically calcium carbonate deposits on the fill, hard like stone.
(iii) Aging and Damage of Cooling Tower Fills Packs PVC Film Fill
After long-term use, the fill may exhibit aging phenomena, such as darkening in color, becoming brittle, and developing cracks, damage, or shedding on the surface. The aging of fill in high-temperature towers is relatively faster than that in ordinary towers, and it generally needs to be replaced every 4 to 6 years.
(iv) Deformation and Collapse of Cooling Tower Fills Packs PVC Film Fill
Inspect whether the fill has deformed or collapsed. If the shape of the fill has changed significantly, resulting in uneven water distribution and affecting cooling efficiency, it may be necessary to replace the fill.
(v) Cooling Tower Fills Packs PVC Film Fill End of Service Life
Generally, the service life of cooling tower fill is around 5 to 10 years. In the absence of proper maintenance, the fill may need to be replaced every 2 to 3 years. If the cooling tower has been in use for a long time, even if its performance has not yet significantly deteriorated, it is advisable to consider replacing the fill in advance to prevent potential problems.
II. Factors Affecting the Service Life of Cooling Tower Fills Packs PVC Film Fill
(i) Quality of Materials of Cooling Tower Fills Packs PVC Film Fill
Different materials of cooling tower fill have varying degrees of durability. High-quality fill usually has better corrosion resistance, heat resistance, and aging resistance, resulting in a longer service life. For example, polyvinyl chloride (PVC) fill is suitable for applications where the inlet water temperature does not exceed 45℃, while polypropylene (PP) fill is suitable for higher temperature environments.
(ii) Operating Environment of Cooling Tower Fills Packs PVC Film Fill
The environmental conditions in which the cooling tower is located significantly impact the service life of the fill. If the environment contains a large amount of pollutants, corrosive gases, or extreme climatic conditions (such as high temperature, high humidity, strong winds, etc.), the fill is more susceptible to erosion and damage, thereby shortening its replacement cycle.
(iii) Water Quality with Cooling Tower Fills Packs PVC Film Fill
The quality of the circulating water in the cooling tower directly affects the service life of the fill. The impurities, hardness, acidity or alkalinity, and microbial content in the water all have an impact on the fill. Poor water quality can easily lead to scaling, clogging, and corrosion of the fill, accelerating its aging process.
(iv) Maintenance and Care for Cooling Tower Fills Packs PVC Film Fill
Regular maintenance and care are crucial for extending the service life of the fill. Timely cleaning of dirt and debris on the fill surface, checking for damage and deformation, and taking appropriate repair measures can effectively prolong the service life of the fill.
III. Steps and Precautions for Replacing Cooling Tower Fills Packs PVC Film Fill
(i) Pre-construction Preparation
-
Protect other equipment on site and carry out necessary isolation and tagging.
-
Lay down construction material cloth on the waterproof layer of the floor.
(ii) Removal of Old Cooling Tower Fills Packs PVC Film Fill
-
Turn off the motor power and remove the pull bars of the cooling tower fill section.
-
Remove the old fill and clean up the garbage inside the tower.
(iii) Installation of New Cooling Tower Fills Packs PVC Film Fill
-
Bond the cooling tower fill and ensure that there is space for the fill during the curing time of the bonding agent.
-
Ensure that the contact points of the fill are on the same horizontal plane during bonding to ensure even force distribution during pressing.
(iv) Cleaning Inside the Tower
-
Clean up dust and garbage inside the cooling tower and stack the fill in sequence inside the tower.
-
Avoid stepping on or compressing the fill to ensure that each stack and layer of fill blocks are neatly arranged and that the fill is tightly sealed with the corners and columns, with a maximum gap of no more than 2mm in difficult areas.
(v) Assembly Block Requirements
Assemble the blocks in the vertical direction, and ensure that the top surface of each layer is flat and clean, with debris removed.
IV. Importance of Cooling Tower Fills Packs PVC Film Fill
(i) Restore Cooling Tower Performance
Replacing the fill with new ones can restore the cooling tower to good performance, ensuring that the cooling water can be effectively cooled to meet the requirements of industrial production or other systems.
(ii) Prevent Equipment Damage
When the performance of the cooling tower fill decreases, the cooling water cannot be sufficiently cooled, which may lead to damage to other equipment in the cooling system due to excessively high temperatures. Timely replacement of the fill can prevent this from happening.
(iii) Energy Conservation and Emission Reduction
Old fill may lead to decreased cooling efficiency of the cooling tower, causing the cooling system to consume more energy to achieve the same cooling effect. Replacing the fill with new ones can improve cooling efficiency and reduce energy consumption.
(iv) Extend the Service Life of the Cooling Tower
By regularly replacing the fill, wear and damage to other components inside the cooling tower can be reduced, thereby extending the overall service life of the cooling tower.
Cooling Tower Fills Packs Size Measurement
Please measure the following data for the quality and reliability requirements of your maintenance cooling tower or maintenance project to adapt to the design of cooling tower filling or components.
Cooling Tower Fills Packs Application
The application range of cooling tower PVC fills is: Industrial water cooling,Air compressor, Aluminum profile processing, Steam turbine, Power generation, Tannery, Electric furnace, Freezing Series, Air conditioning cooling system
Cooling Tower Fills Packs Shippment
Packing:
In bundle,wooden pallet or as your request.
Delivery time:
With in 10 days.
Our Services of Cooling Tower Fills Packs
-Pre-sale services
Based on the clients' requirements, we will offer product pictures, videos, quotation,information,
engineering drawings until you satisfied with it. Warmly welcome to visit our factory.
-Sale services
1 Providing production schedule photos to ensure you know every process.
2 Our experienced technician are available on the phone also internet, the clients can get instance
guidance by telephone,email, online service anytime, anywhere.
3 Also can arrange experienced technician to clients site for installation guidance, commissioning and training etc.
-After-sale services
Normally, the equipment warranty is 12 months since installation. We will keep in touch with our clients
to follow up the working condition of our machines, and offer support for maintenance.
Why choose us?
1. Highest quality
We are the manufacturer who adopts import raw materials. It is cheap price and guaranteed quality.
2. Most competitive price
We can adjustment the price according to your market demand’s changes,and also can launch a series of promotional activities in a bad economic environment.
3. Professional
We are specialized in producing and sells as development, methods and handling. We have 16 years experience.
4. Best service
Answering emails and solving questions timely. Delivery and update information on time.
Trust, good quality and service are the basic of long term business.
